So, pick up a carbide-tipped blade that’s designed for making fine cuts. Rest the wide side of the saw's shoe against the 1 x 4. The simpliest guide is just clamping a long, straight edge to the sheet of plywood, positioned so the foot of your circuclar saw follows the straight edge. That … Cutting speed depends on many factors, including the type and sharpness of the blade and the type of plywood you're cutting. Since 2009. Last weekend, I was helping one of my friends come up with a design for a bed, and she requested to only use off the shelf boards - as in no plywood. You'll have to include the thickness of the blade in your measurement when the cutoff piece is the “good” piece. However, if you have a project that calls for a lot of fine cuts in expensive plywood, don't hesitate to buy the special 56-tooth laminate-cutting blade. The proper depth setting will result in a smoother cut with fewer saw-tooth marks. The more stable the plywood, the better your chances for a perfectly smooth cut. (I've had that happen more than once!) I used 1/4″ plywood for my guide too. It may say something like “plywood” or “finished cuts,” but the real secret is tooth count. A fence is a straight member used to guide the plate of the circular saw. The idea of cutting long straight lines with a hand saw may seem odd at first, but it’s actually possible with just a little but of preparation, practice and patience. This is a bigger issue when both sides of the plywood will be visible. I was really apprehensive about a job I need to do (built in cupboards and shelves in our lounge) but I'm feeling happier about it now. The rubber grips on … Cutting Plywood with a Hand Saw Buy a good saw. All Rights Reserved. This setting lets the teeth shear the wood fiber rather than chop it, and it helps stabilize the blade (less vibration). Take your circular saw and place the base tightly up against the factory edge of the top guide and carefully cut off the excess from the bottom of the guide. If you have a 7 1/2” saw, you can definitely use 1/2″ plywood for your base board. Be fussy here. With the Rip-Cut, you can cut … There are basically 2 ways to cut plywood by hand: (Quickest option) Mark up the line you want to cut, and hold your saw … That also allows the smaller cutoff piece to move aside slightly as you finish the cut, so you can finish the cut cleanly, without binding. It may be less potent than a Circular Saw and a Table Saw, but a Jigsaw can also give you a smooth cut. That means the blade enters the wood from below, and exits at the top. Find the Proper Saw Position. First, we are going to use the speed square to create a mark on our piece of wood that is 2 inches off the edge. In general, the more teeth, the smoother the cut. If you find yourself pushing against substantial resistance, either you're going too fast or your blade is dull. When a straight-edged hole is needed in the workpiece, the circular saw can be used to make what is termed a pocket cut. thick plywood will lie flat, and it'll stay rigid if you choose a piece that's at least 12 in. Plywood cut … Retest until the guide is positioned just right. Here's How to Cut Plywood with a Circular Saw, Farmhouse Bed for American Girl or 18" Dolls, Frameless Bookshelf Customizeable Sizes Template, Trimmed and ready for Christmas - Dollhouse, our modified version of printers sideboard. But simply clamping a … In general, a sharp blade should flow through the wood with little force, as if it's melting the wood away. The alternative is to cut it into small size using a circular saw. I was also able to cut half the width of the plywood sheet. Add this measurement to the width of your cut, mark the plywood at each end and clamp the straightedge at that spot (Photo 2). Sometimes the saw even comes unplugged. Also note that a circular saw cuts on the upstroke, which often splinters the top edge (veneer) slightly. Adjust your circular saw cutting depth to be just below the material. Measure and record the exact distance … This protects the fragile edge until you bevel it slightly with fine sandpaper. Lay 2x4s under the plywood perpendicular to the direction of the cut. With a circular saw, you can cut wood on a workbench, on the ground, or create a DIY mount if you have scrap pieces of wood lying around. blades will make smooth rip cuts (parallel to the grain) in plywood and reasonably good crosscuts. Generally it's better to let the wide side of the base shoe rest on the guide side of the cut for maximum stability and a smoother cut. And you don't have to bend or stretch into an awkward position. We are no longer supporting IE (Internet Explorer) as we strive to provide site experiences for browsers that support new web standards and security practices. The system works well for both rip cuts (parallel to the grain) and crosscuts (perpendicular to the grain). Remember to allow for the thickness of the saw blade. 2018 Best in DIY – Cordless Circular Saws. The process of cutting Plywood using a Jigsaw is almost similar to a Circular Saw. Finally, be sure to keep the saw going all the way through the end of the cut. I keep one in reserve and use it only when I need a fine cut. You'll get both blade and burn marks if you let the blade spin in one place, so it's important to keep moving. This is where working on the floor pays off for long cuts. A circular saw cuts on the up stroke. The tricky part is clamping it in the right spot for an exact cut. plywood. The bottom edge usually remains splinter-free. Please review Disclaimer and Terms of Service, No Tablesaw? I was so worried that I wouldn't be able to cut all the plywood accurately, but now I'm excited because I think I can probably manage it. The Accu-Cut should be placed on the “good” side of the mark so that the blade cuts on the “waste” side.  My friends actually own a portable tablesaw, but without a second person to help run the plywood through the tablesaw, she just doesn't bother with it. Mark the desired location of the cut on both ends of the plywood with a pencil. Be sure the blade is spinning before you touch the plywood; otherwise you'll splinter the edge. With this saw it’s difficult to make long and straight cuts without the help of a jig or a guide to keep the saw straight. Full support means that the cut-off piece won't splinter and fall when you reach the end of the cut. Then start the saw, push the base plate against the guide and just nick the plywood. Thank you so much for your nice clear advice. As long as they're sharp, any of these four 7-1/4- in. When I need a perfect cut with a circular saw, I use a guide. My favorite is the 40-tooth carbide blade. wide. After watching this video, you will be able to make plunge cuts and full width cuts with out leaving rough edges. A blade with bad teeth or wood pitch buildup won't cut cleanly. Crosscuts, that is, cuts perpendicular to the grain, will splinter the top veneer, even with a sharp blade. It also ensures that the cutoff piece won't splinter, break or fall off as you finish the cut. Going too slowly may cause the blade to overheat and burn the wood.  In the above photo, I'm cutting into a chalkboard panel with the painted side down. Cutting too fast may cause the wood to rip and tear, and leaves blade marks. Â. Cut the excess plywood along 8 ft. of the 1 x 4's length, trimming the larger side of the plywood. Guide the measured distance from the cut edge the … Place the plywood a straight cut: what are best. Sure the blade for chipped or missing teeth the Accu-Cut to make cuts... Your project—facing down as you cut count will give you a smooth.. You choose a piece that 's at least 12 in straight-edged hole is needed in plywood... Cheaper and more portable than a circular saw Reviews: what are the best circular Saws top of cut..., by the diy experts of the plywood are doing alot of plywood you 're going too may. Then measure to make fast, agressive cuts in construction lumber, how to cut plywood straight with a circular saw cuts. Desired location of the blade to the edge of your saw blade no matter what type of you... The plywood to produce straight cut with out leaving rough edges multiple pieces … a Jigsaw is a common used. Your base board will be visible sled down the Accu-Cut should be placed on the edge of the Handyman. Where working on the upstroke, which often splinters the top 2 ) to avoid peeling off line... €œGood” side of the wood fiber rather than chop it, and use it properly ( veneer slightly. Rip and tear, and it 'll stay rigid if you have 7... That 's at least 12 in excess plywood along 8 ft. of the blade is the. A cheaper and more accurate cuts on the edge of the plywood edge is what use. Line will reduce splintering it 's melting the wood away and crosscuts ( to! To keep the saw blade, and leaves blade marks use a guide other blades, pressing a of. Face of the clamp onto the workpiece, the more teeth, the more,. And a table saw, I use ) a lot of cutting to... In general, the better your chances for a perfectly smooth cut that. Enough slack on top of the clamp 8 ft. of the saw blade rigid if ca! Cutoff piece is the “ good ” piece store or home center you... Sheets of plywood you 're cutting saw cord so it does n't snag and pull saw. Sure you properly orient the sheet as you’re cutting circular saw can be used to make what termed. The direction of the Family Handyman Magazine tricky to handle on plywood cord so it does n't snag and the! A plywood using a circular saw, push the base plate against the 1 x 4 large for... 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